COMPACT LINE FOR THE MANUFACTURE OF FLANGES
Includes simple workbench for loading and fixing materials. 5-gun nailed machine for automatic and fast nailing
This offer is complete with all the terminal modules for finishing the flanges
Cutting-Extraction-Drilling-Planing-Storage Stations from 800 to 3000 mm diameter
All tools included. The line requires an operator and a capacity of up to 400 units in 8 hours
There is also a 6-meter long conveyor belt with 2 main stations and 1 stationary finishing station
The process is automatic, adjustments are manuals with a quick setup system
1. WORKBENCH OF PREFIXING MATERIAL
BANK LOADING MATERIALS FOR A SINGLE OPERATOR.
2. AUTOMATIC STATION FOR NAILING UP TO 6 PNEUMATIC GUNS
Description
The operator loads the nailed products in the correct positions to start the automatic cycle
Clean and bend burning nails C72.
Automatic extraction of assembled flanges.
Motorized base for flange rotation with control sensor
3. CIRCULAR EXTERNAL CUTTING MACHINE INTERNAL FLANGE CUTTING
AUTOMATIC CONNECTION WITH WIRE FIXED MACHINE
Description
Motorized base for rotating assembled flanges
# 3 Peneumatic locking systems
# 1 Automatic Milling Group for External Cutting of Flanges from 800 to 3000 mm in diameter
# 1 Automatic milling group for medium flange from 350 to 2000 mm
 Manual adjustments for different diameters on high-quality linear INA guides.
4. PLANING MACHINE FOR FLANGES / SIMPLE PLANING MACHINE
Description
# 1 Automatic milling group for finishing flange edges
Sensor for the correct position of the flange
Automated tools managed by Omron PLC
5. AUTOMATIC MULTI-HOLE DRILLING MACHINE
Description
Motorized base for rotating assembled flanges
# 2 Pneumatic Locking System:
# 1 drill bit for drilling the connecting rods on the upper cable
# 1 burglary
Automatically pulling into the conveyor
Automated tools managed by Omron PLC
6. STORING THE FLANGES
CONNECTED TO THE LAST STATION. AUTOMATIC STORING MACHINE FOR FLANGES
Description
Conveyor belt with motorized chain
Opening / Closing adjustments by the operator.
# 2 Pneumatic cylinders to lock the pallet in the correct position.
Sensor for automatic lift action
 Pneumatic system to move side supports
Maximum height 3000mm
Weight Up to 2000 kg
Lifting by High Performance Hydraulic System
Air pressure 6 bar
Pressure Hydraulic System 110 bar
Automatic forklift
7. Stacking 6 M
Description
Motorized Conveyor Belt
Stacking up to 2 stacks of flanges
Weight Max. 5000 kg
Automation management with OMRON PLCs and touch screen interface. The company performs and certifies in accordance with EC regulations. Release the verbal electrical test. Omron Independent Safety Unit according to EC regulations.
Security Sensor: Off, Perimeter Networks in Automated Area, # 1 Access Control Door Included in Offer
This system includes all security controls. Instruments also include the electrical system that was made in accordance with current legislation.
 Warranty: 12 months from date of installation.
For the purposes of Legislative Decree no. 206/05, the warranty applies to non-compliant components, provided that the product has been used in accordance with its intended purpose. In the event of a replacement of the guarantee, Innuce Srl will take over the defective material as a result of the actual verification of defects claimed by the customer, without any cost to the Client; And / or if intervention is required, they undertake not to exceed 7 working days. Including non-compliance with the terms of sale and / or payment described in the contract, Innuce Srl may provide for the withdrawal and / or prohibition of the putting into service of the machines and / or parts thereof. The warranty will be invalidated for improper use of the machine if its parts have not been used and / or handled in accordance with the explicit instructions in the "User Manual and Maintenance" issued by the manufacturer at the time of delivery, which have been verified. In addition, any form of warranty is void if the car or its parts have been subjected to interventions by unskilled external technicians and / or not designated by the construction firm.